Smart factory solutions

How VSKYSOFT: MES Works

• Real-time data collection: VSKYSOFT MES gathers live data from machines, sensors, and PLCs, providing instant visibility into production status, output, and energy use for faster decision-making.
• Production scheduling: Automatically plans and adjusts schedules based on real-time data, optimizing production flow, resource use, and reducing downtime.
• WIP (Work in Progress) and Inventory Tracking: Tracks materials and products through every stage of production, ensuring accurate stock levels and smooth process control.
• Quality control and retrace ability: Records quality data at each step, linking it to specific machines and operators for full traceability and consistent standards.
• Equipment and energy monitoring: Monitors machine performance and energy usage to detect issues early, enable preventive maintenance, and cut operational costs.
• Alerts and exception notifications: Sends instant alerts for equipment failures, delays, or quality deviations, helping teams respond quickly and minimize disruptions.
• Integration with ERP, PLC, and IoT Devices: Seamlessly connects with enterprise systems and devices for synchronized data flow and unified management visibility.

Benefits of VSKYSOFT: MES

• 20% Reduction in Scrap: Real-time monitoring and quality control reduce the number of defective products and material waste.
• 30% Faster Response Time: Automated alerts and real-time visibility enable quicker reactions to production issues.
• 100% Paperless Data Records: All production data are digitally stored and managed, eliminating manual paperwork.
• Full Traceability and Transparency: Every product and process step is traceable, improving accountability and compliance.
• Fast Digital Transformation: Companies can digitize their entire plant, achieving real-time operations and full production visibility.

With vSkySoft MES, we digitized our entire plant within 60 days. Now we monitor everything in real-time.